Corrugated Paperboard Sheet Counting Machine Accurate Fast Connection to ERP

Product Description

Product Description

Rosetta optical corrugated cardboard sheet counter R106 is a smart counting machine for corrugated industry. Leveraging a high-performance camera and advanced counting algorithm, the system provides fast and accurate counting of corrugated board sheets in each stack.

It is automatic and efficient solution which helps board plant to verify the quantity in each stack before shipment.

The machine consists of base structure, a host IPC with touch screen monitor, high grade industrial camera, lifting mechanism, a label printer, wireless barcode scanner, and Rosetta developed state-of-art vision count software.

This machine is standardized, easy installation and ready-to-use type, long lifetime and requires least maintenance.

Industry's Pain points

(1) Corrugated board sheets are sold by quantity, so accurate number is essential.
(2) Quantity discrepancy can happen during production, warehousing and transportation which is hard to trace and producers have to bear the loss.
(3) It is low efficiency and high cost to use human workers to count the numbers of every stack before shipment.

Technical Features

The machine scans the corrugated flute side of each stack. Through CCD visual photography, the image of corrugated side of cardboard stack is obtained, and then each layer of corrugated sheet is recognized based on deep learning algorithm. The system then calculate and convert to the real number of cardboard sheets of the specific flute type.

The count is done precisely by recognizing each single layer, not influenced by flute height variables.

Function and Features

All typical flutes and combinations (double-wall and tri-wall) are perfectly countable.
(Only F flute is thin, and it requires sheets aligned neatly in stack for a good count.)
You can add more layer types in menu as per customer demand.

Some typical and common flutes as below:

Main Functions & Features of the machine

1. Industry leading smart algorithms, high counting accuracy.
2. Advanced premium industrial camera, with "follow-move" module.
3. Can count all typical flutes, even with a little thickness tolerance.
4. Easy to operate, simply press on touchscreen and it automatically count.
5. Multiple-array counting: To count for multiple arrays in same stack.(*depending on stack situation)
6. Thumbnail image will show red alarm when system detects any suspicious count due to serious misalignment & blocking of flutes.
7. Includes a barcode scanner and label printer to print the counting result automatically after each count.
8. Can connect to client ERP system for data sharing (need to develop connection module at extra cost).

Technical Advantages

Benefits For Customers

Benefits of Using Rosetta R106 Counter

• Boost up your efficiency of counting job, and improve count accuracy.
• Improve production quantity management.
• Guarantee exact quantity of inventory & shipments.
• Reduce human labor cost.
• Avoid customer disputes.

Product Parameters

 

Item	Parameter
Model No.	R106-DE
Usage	Flexibly move-count & data communication
Power Supply Type	Dual power supply: AC 110-240V, 50/60Hz | Lithium Battery 1280Wh
Machine Dimensions (mm)	2849*860*576mm
Maximum countable height (mm)	2300
Camera Focal Length(mm)	500
Counting Accuracy	99.9% (For well stacked sheets, ≈100%)
Cycle time(s)	< 6 sec./cycle
Hawkvis Counting software	1 set with lifetime licence. (V1.3)
Anti-Misalignment	Up to 500-100mm misalignment for different flute board (provided all boards are flat and not blocking others)
Data Input	Wireless barcode scanner (included)
Data Output	Label printer | Remote access into machine
WIFI Support	2.4G/5G Wifi connection supported
ERP System Connection	Available by custom co-development  (engineer service fee might be involved)
Function Features	Distance Indicator | Voice broadcast
Rated Power(W)	400
Enclosure material	Stainless steel
Weight(Kg)	110 Kg
Work environment	Temperature:-10ºC~40ºC,Humidity:30%~95%

Company Profile

    Rosetta Intelligent Inspection Technology Co., Ltd is the international division of Hawkvis Technology Co., Ltd, which was established since 2015. As a pioneer of machine vision solutions development, our company originated from the Hong Kong Applied Science and Technology Research Institute (ASTRI). Growing to be a national-level high-tech enterprise, the company was invested in the year 2019 by our strategic partner - the public listed company JSG (GEM 300316).

    We are committed to continuously new technology innovations and new applications in the field of machine vision in China and worldwide. We have a research and development team consisting of over 100 engineers, including many senior PhDs and masters. We have always been dedicated to the development of core visual algorithms and have launched machine vision software comparable to leading international levels.

      Since the establishment of the company, we have served various enterprises in many industrial field, including the 3C industry, solar energy industry, lithium battery industry, pharmaceutical, food and beverage, chemical, packaging, etc. During long year of service to industries,we have accumulated rich variety of solutions, including product appearance inspection, manufacturing process inspection, and package inspection. We are proud to offer fast, flexible and diverse services for customers.

      Our important customers include BOE, CSOT, Huawei, OPPO, Honor, China Resources Group, TCL, JSG, Foxconn, BYD, FAW Volkswagen, Jiuzhong Pharmaceutical, Baiyun Pharmaceutical, Zhongjing Group, Weiwai Pharmaceutical, Kelun Pharmaceutical, Jianfan Biotechnology, Qilu Pharmaceutical, Swisse, P & G, Heng An Group, Vinda Paper, Zhongsha, Zhonghuan, Tiantong, Han's Laser, Xinhuaanda, Weilong Food, Shuanghui Group, Wanguang Food, Jiajia Food, Khandu Chaoshan, and many other high-end enterprises.

     We look forward to cooperation with your esteemed company.